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Intelligent product transport systems up to 50% more flexible thanks to next-generation multi-carriers

Intelligent product transport systems up to 50% more flexible thanks to next-generation multi-carriers

  • Lexium MC12 multi-carrier from Schneider Electric improves performance and flexibility of automation machines up to 50%
  • Reduce design time and time-to-market to 30%
  • Accelerates installation and commissioning to 50%

Schneider Electric, leader in the digital transformation of energy management and industrial automation, launches the Lexium MC12 multi-carrier for moving, grouping and positioning products in industrial operations. The new multi-carrier is designed in conjunction with digital twin technology. Thus, Schneider Electric is responding to the increasing need for greater flexibility, higher productivity and faster time-to-market of machines for automating individual processes.

The digital twin software offers benefits throughout the machine life cycle. The software improves the quality of the design and testing processes. It also minimizes commissioning costs. OEMs (Original Equipment Manufacturers) can design, test and optimize the system without having to make modifications to the existing plant. A digital multi-carrier model created for simulation is more flexible and efficient for operations and maintenance. New products are tested virtually, reducing time to market exponentially. 

Intelligent product transport systems up to 50% more flexible thanks to next-generation multi-carriers 1
The Lexium MC12 multi-carrier provides reliable machines that are easier to install.

"By using EcoStruxure Machine from Schneider Electric, including the Lexium MC12 multi-carrier system, our operations are much easier to integrate," said Federico Scornaienchi, Export Manager at Livetech. "Our machines are faster, more modular and have a smaller footprint. This saves us 30-40% in costs and it speeds up changeover time by 50%. Also, this powerful digital solution makes maintenance much easier. This allows us to better serve our international customers in the food industry."

OEMs, machine builders and end users get:

  • Up to 50% better machine performance and greater flexibility
  • Up to 30% shorter design and time to market
  • Up to 50% faster installation and commissioning of machines
  • Up to 40% higher investment cost savings
  • Up to 20% smaller carbon footprint

Reliable machines that are easier to install

"Multi-carrier solutions contribute to innovative machine designs that reduce footprint, increase flexibility and integrate modern diagnostics into efficient machines," said Ali Haj Fraj, SVP Digital Plant and Machine Solutions at Schneider Electric. "The Lexium MC12 multi-carrier is a new generation of linear conveyor systems and is part of EcoStruxureTM Machine - Schneider Electric's interoperable IoT system architecture. Thus, machine builders need to use only one tool for engineering and lifecycle management for: logic, motion, safety, variable speed drives, digital load management, robotics and now multi-carrier transportation solutions, among others."

Installation of the Lexium MC12 is performed without special tools. While making the rails, segments are joined and fixed on a flat surface. No stands or holders are required. Power and fieldbus are connected with interconnection elements without additional cables. In the inner loop, there are no cover plates or structural elements. This allows mechatronic elements such as robots or process stations to be easily mounted in or adjacent to the multi-carrier. To optimize maintenance and reduce unnecessary downtime, linear motion technology also provides more diagnostic capabilities. By centralizing diagnostics, the components of each machine are easily analyzed. Abnormalities are quickly detected before problems arise, and machine builders and operators can remotely track, monitor and repair their machines. Also, the combination of the Lexium MC12 and the EcoStruxure Machine Advisor, a digital cloud-based service platform.

Intelligent product transport systems up to 50% more flexible thanks to next-generation multi-carriers 5

Advanced machine design and maintenance

Industrial machinery becomes more durable, flexible, serviceable and simple thanks to the Lexium MC12. It offers, among other things:

  • The flexibility to run more formats/products on the same machines
  • Simplified changeovers
  • Less wear parts
  • Easier maintenance through one segment change and quick replacement of carriers
  • Automatic configuration after replacing segments or adding additional carriers
  • Fast and simplified restart/restart of machines by recognition of carrier position
  • Resistant to many cleaning agents. It meets the requirements of protection class IP65
  • Combines quick assembly and disassembly of carriers with high payload capacity

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